Automotive Electronic Integrated Components Wiring System

(AT-096_)

1. Right Front Headlight (Fog Lamp).
2. Right Front Headlight (Low Light Lamp).
3. Wipers Motor.
4. Driver’s Door Lock Motor (Central Lock Motor).
5. Driver Mirror.
6. Right Rear Headlight (Low Light Lamp).
7. Right Rear Headlight (Stopping Light on Pressing Brake Pedal).
8. Wipers Water Tank Motor.
9. Starter Module.
10. Left Horn.
11. Injector No.1.
12. Car Engine Blower.
13. Cam Sensor.
14. Crank Sensor.
15. Ignition Coil No.1.
16. Air Gate (Manifold).
17. Fuel Pump.
18. Fuel Level Sensor (Floater).
19. Acc. Pedal.
20. Air Conditioning Simulator.

Automotive Electronic Integrated Components Wiring System (AT - 096)
Hard copy user manual

Description
Technical Details

The integrated components wiring system is designed to introduce the student to the components of the electric components in cars, their connection and how to control these components. The educational unit is equipped a separated PC unit provided with a touch screen and an interactive software to simulate the most common faults, creating exams and arranging the academic course.

The educational unit is a stand fixed at its horizontal axis at a horizontal shaft and divided into five panels to demonstrate the electrical systems components as the components are arranged by which they are arranged at the real car.
The car used for the trainer is a right hand drive car.
The stand can be rotated by an electrical motor so the stand can be horizontal to facilitate components demonstration, connection, measurement and testing processes.
The educational unit is equipped with a container at each side of it. The right container contains the car battery and a charger for it, and the left one contains the electric motor used for rotating the stand.
The educational unit is also provided with a panel to control rotating the stand.
The educational unit is supplied with a separated touch screen – PC unit.
The five panels of the stand are designed to be arranged so that the horizontal panels demonstrate the electric systems of the left and right doors weather they are front or rear doors, and the vertical panels demonstrate the control panel of the educational unit, faults switches and some of the car components, in addition to the switches dash and the car hood panel.
The first vertical panel includes the educational unit control panel that contains the educational unit operation ON / OFF switch, Emergency switch, a switch to control the engine speed, a switch to control the car speed, switch to operate the battery charger and a LED to indicate the battery charger operation.
The first vertical panel also includes faults activation switches, gasoline pump, acceleration pedal, brakes pedal and the fuel tank selector valve.
The switches dash includes the cutout block, the fuses box, the air bag control switch, DLC plug, the dashboard, lightening switch, the steering wheel, the rear and front lights control arm, wipers control arm, radio, air conditioning control panel, air conditioner simulator and the air bag.
The car hood panel includes injectors, injectors rail, injectors operation indication LEDs, spark plugs, ignition coil, crank sensor, ABS module, cam sensor, ECU, oil sensor, fuses box, water sensor, oil pressure valve, ambient temperature sensor, transmission lever, transmission control unit, starter, alternator, motor blower, horn, water cooling unit, wiper water tank motor, manifold throttle valve, connection between the air filter and manifold throttle valve, air conditioning valve, air conditioning compressor, air filter, air filter container, and the electrical connections between those components.
The lower horizontal panel contains electrical systems of the right doors whether they are rear or front. It contains two central lock modules, central lock switches, window glass lifting motors, left mirror, in addition to speakers, air bag sensor, car speed sensor, rear lights and front lights.
The upper horizontal panel contains electrical systems of the right doors whether they are rear or front. It contains two central lock modules, central lock switches, and window glass lifting motors, left mirror, in addition to wipers motors, water container, speakers, rear lights and front lights.
The educational unit is supplied with measuring terminals 4 mm to perform connection, measurement and testing processes.
Each component has its labeled name.
The labeled names are printed to the educational unit using the ultra violet technology.
The separated PC unit is provided with an interactive software that allows to enter specific faults or set of random faults.
The interactive software allows to practice exercises of various levels starting from the basic level to advanced levels.
The instructor can create exams and control the exam level or faults number and whether the exam grade depends on the exam time or not.
At the exam end, the grade is calculated depending on tools and hypothetical cost that the student has made in the exam.
The software can create a report about the student presence and performance.
The PC unit can also be used to demonstrate the educational multimedia.
The educational unit is provided with four casters to facilitate its motion.
The educational unit is electrostatically painted