We Make The Difference
Hydraulics & Electro-Hydraulics Training System
(MHP-003)

1.Aluminum grooved panel, 2.Control panel, 3.Operation panel, 4.Drawers unit, 5.Hydraulic unit, 6.Hose holder, 7.Oil Distribution Manifold.

  • Understanding the usage of Relays in hydraulic circuits.
  • Understanding the usage of timers in hydraulic circuits.
  • Understanding the usage of selectors in hydraulic circuits.
  • Understanding the usage of push button in hydraulic circuits.
  • The trainer can also perform the following experiments based on the options selected.
  • Hydraulics & Electro- Hydraulics training system (MHP - 003)
    • Main Frame (MHP - 003.01)
    • Hydraulic Unit (MHP - 003.02)
    • Control Panel (MHP - 003.03)
    • The Expermintal Main Kit (MHP - 003.04)
  • Hard copy user manual
  • Optional Kits (MHP - 003.05)
    • Additional Hydraulic Unit(MHP - 003.05.1)
    • Hydraulics Kit (MHP - 003.05.2)
    • Electro-Hydraulic Kit (MHP - 003.05.3)
    • PLC unit (MHP - 003.5.4)
  • Digital content (BI-01)

Hydraulics & electro-hydraulics training system ( MHP-003) is designed to provide a practical training on a wide range of hydraulic & electrohydraulic circuits used in most common industrial applications. The training system is equipped with a large number of hydraulic & electrohydraulic components to enhance the students’ skills on constructing circuits and reading drawings. Using the training system, students will learn how to integrate different components in the circuit and to do the wiring to electrical components to bring the circuit into operation.

                                     
  • The trainer consists of a main frame, control panel, experimental Main kit
  • It also has six optional kits (Not Included), where you can choose from to constructing and control different hydraulic & electro-hydraulic circuits.
  • The modules are interchangeable to provide trainees the ability of mixing and matching them based on the experiments to be carried out.
  • Main Frame Code : (MHP - 003.1)
    • The main frame mainly comprises a mobile double-sided chassis, operation panel, hydraulic unit, and drawers’ unit.
    • The mobile double-sided chassis is made of aluminum profile with central grooved plate on each side for components fixation.
    • The drawers’ unit creates a space-saving storage for a variety of workpieces.
    • The trainer is supplied with a holder for cables and hoses on both right and left sides of the trainer.
    • There are 4 distributors fixed to the horizontal part of the trainer, two of them are used to direct the oil from the pump to the hydraulic system, and the others are used to direct the return oil to the tank.
    • Oil Drip Pan:
      • Below the grooved plate there is
        a stainless-steel sheet with press punching holes in it works as oil drip pan used to protect the tabletop and keeps the system clean.
    • Operation Panel:
      • The operation panel of the system is found on the upper side of the training system.
      • This operation panel includes main circuit breaker, power LED to indicate the electricity that is supplied to the unit, main ON/ OFF switch to operate the educational unit.
  • The hydraulic unit includes pump, one motor, gauges, level indicator, hydraulic valve, drain valve, tank, and all connection and hoses required for operation.
  • Technical Data
    • Hydraulic motor with two-way directional operation
    • Hydraulic power unit pump
      • Minimum power: 1.5 kw
      • Flow rate: 3 l/min
      • Max flow: 40 l/m
      • Max pressure drop: 140 bar
      • Max torque: 100 Nm
      • Hydraulic Power Unit
      • Power consumption: AC 400 V/50 Hz
  • Each side of the educational unit is equipped with a control panel that includes different modules for classic control components, power supplies, indication lamps and digital displays.
  • The control panel is located at the upper part of the trainer and it consists of 8 different modules as following:
    • Push buttons module
      • The push buttons are used to control the opening and the closing solenoid valves.
      • Input voltage: 220 VAC / 24 VDC
    • Selectors module
      • The Selectors are used to control opening and closing solenoid valves.
        • Input voltage: 220 VAC / 24 VDC
    • Relays module
      • Relays are used to control solenoids by latching.
        • Input voltage: 24 VDC
    • Digital counter
      • The digital counter is provided to count the times of process repetition.
        • High-speed response
    • Timer module
      • Timers are used to control timing of the processes by controlling valves solenoids operation timing.
        • 24-48VDC
    • LEDs module
      • LEDs are used as indications of the components’ operation and as alarms when a failure occurs.
        • Input voltage: 24 VDC
    • » Buzzer module
      • Buzzers are used as indications of the components’ operation and as alarms when a failure occurs.
        • Input voltage: 24 VDC
    • Power supply
      • Two lines of 24V outputs used to supply the control panel units.
        •  Input voltage: 85 – 265 V AC (47 – 63 Hz).
        • Output voltage: 24 V DC, short-circuit-proof. 
        • Output current: max. 5 A.
  • Using the electrical components in the upper control panel; trainees will be able to perform different circuits and take measurements.
  • Different cylinders are provided in the system such as :
    • Single Acting Cylinder
      • Maximum pressure: 100 bar
    • Double Acting Cylinder
      • Maximum pressure: 100 bar
      • Cylinder stroke: ≥200 mm
      • Magnetic Read Switch
      • Weight: 9kg
    • Limit switch, electrical, left actuated
      • Contacts: 1NC, 1NO
      • 240V, 3A, I_th : 10
    • Limit switch, electrical, right actuated
      • Contacts: 1NC, 1NO
      • 240V, 3A, I_th : 10
    • Inductive sensor
      • Operating Voltage: 24vdc
      • Output: PNP
      • Sensitivity: 8mm
    • Capacitive sensor
      • Operating Voltage: 24vdc
      • Output: PNP
      • Sensitivity: 8mm
    • Optical sensor
      • Operating Voltage: 24vdc
      • Output: PNP
      • adjustable sensitivity.
    • Temperature sensor
      • thermocouple type k
    • Pressure sensor
      • Operating Voltage: 24VDC
      • Operation Range: 0 - 160 bar
    • Pressure switch, electronic
      • Max pressure: 230 kg/cm2
    • Flow sensor
      • Max pressure: 100 psi
      • Flow rate range: 2-10 L/min
      • Meters Module
    • Pressure display
      • Operating Voltage: 100-240 VAC, 50/60 HZ
      • Input: Thermocouple k-Type
    •  Temperature display
      • Operating Voltage: 100-240 VAC, 50/60 HZ
      • Input: Thermocouple k-Type
  • Additional hydraulic Unit (MHP - 003.5.1)
    • The hydraulic unit includes pump, one motor, gauges, level indicator, hydraulic valve, drain valve, tank, and all connection and hoses required for operation.
    • The Hydraulic Unit Technical Data:
      • Hydraulic motor with two-way directional operation
        • RPM: ≥1900
      • Hydraulic power unit pump
        • Minimum power: 1.5 kw
        • Flow rate: 3 l/min
        • Minimum speed: 1900 RPM
        • Max flow: 40 l/m
        • Max pressure drop: 140 bar
        • Max torque: 100 Nm
        • Hydraulic Power Unit
        • Power consumption: AC 400 V/50 Hz
  • The hydraulics Kit (MHP - 003.05.2)
    • Different hydraulics modules are provided in the system such as cylinders, valves, and gauges.
    • The kit has a wide variety of modules including:
      • Directly operated Pressure relief valve
        • Thread size: ¼ inch
        • Working pressure: 450 bar
        • Material: aluminum
        • Sealing: Nitril-O-ring (NBR)
        • Working temperature: -30° ~ 110° C
        • Heat treatment: Internal parts
      • Flow control valve
        • Flow control valve
        • Thread size: 3/8 inch
        • Working pressure: 450 bar
        • Material of construction: Carbon steel
        • Sealing: Nitril-O-ring (NBR)
        • Working temperature: -30° ~ 110° C
      • Flow dividing valve
      • One Way Flow Control Valve (Throttle Check),
        • Thread size: 3/8 inch
        • Working pressure: 450 bar
        • Material of construction: Carbon steel
        • Sealing: Nitril-O-ring (NBR)
        • Working temperature: -30° ~ 110° C
      • Pressure relief valve
          • Thread size: ¼ inch
          • Working pressure: 450 bar
          • Material: aluminum
          • Sealing: Nitril-O-ring (NBR)
          • Working temperature: -30° ~ 110° C
          • Heat treatment: Internal parts
      • Counter balancing valve
        • Max. pressure: 120bar
      • Shut-off valve
        • Throttle size: ¼ inch
        • Nominal diameter: 10
        • Working pressure: 70 bar
        • Material of construction: Carbon Steel
        • Sealing: Nitril-O-ring (NBR)
        • Working temperature: -30° ~ 110° C
        • Ball material: Hard chrome plated-brass
        • Coating: Galvanized (Chrome III passivation)
      • Check valve
        • Pressure: 1 bar
        • Check valve pilot actuated
      • Throttle Valve
        • Valve size: ¼ inch
        • Max. flow: 50 L/min
        • Max. working pressure: 120 bar
      •  Pressure gauge with distributer accumulator
      • T connector
      • Accumulator
      • Pressure remover
      • Hydraulic hoses
        • 600 mm / 1000 mm /1500 mm
      • 3/2-way hand lever valve
        • Max. flow: 50 L/min
        • Max. working pressure: 70 bar
        • Back pressure allowed: 20 bar
      • 4/2-way hand lever valve
        • Max. flow: 50 L/min
        • Max. working pressure: 70 bar
        • Back pressure allowed: 20 bar
      • 4/3-way hand lever valve (ABT)
        • Max. flow: 50 L/min
        • Max. working pressure: 70 bar
        • Back pressure allowed: 20 bar
      • 4/3-way hand lever valve (PT)
        • Max. flow: 50 L/min
        • Max. working pressure: 70 bar
        • Back pressure allowed: 20 bar
      • Pressure sequence valve
    • More hydraulic components can be customized optionally and supplied upon the client’s demand.
  • The Electro-Hydraulic Kit (MHP - 003.05.3)
    • Different Electro-Hydraulic modules are provided in the system such as cylinders, valves, and gauges.
    • The kit has a wide variety of modules including:
      • Directly operated Pressure Relief Valve
        • Thread size: ¼ inch
        • Working pressure: 450 bar
        • Material: aluminum
        • Sealing: Nitril-O-ring (NBR)
        • Working temperature: -30° ~ 110° C
        • Heat treatment: Internal parts
      • One-Way Flow Control Valve
        • Thread size: 3/8 inch
        • Working pressure: 530 bar
        • Material of construction: Carbon steel
        • Sealing: Nitril-O-ring (NBR)
        • Working temperature: -30° ~ 110° C
      • Pressure gauge
        • Pressure range: 0-160 bar
        • Max pressure: 160 bar
        • Pressure remover
      • Hydraulic hoses
        • 1 m / 1.5 m /2 m
      • 3/2-way solenoid valve
        • Maximum flow: 80 L/min
        • Maximum pressure: 300 bar
        • Operating Voltage: 24VDC
      • 4/2-way single solenoid valve
        • Maximum flow: 80 L/min
        • Maximum pressure: 300 bar
        • Operating Voltage: 24VDC
      • 4/2-way double solenoid valve
        • Valve size: ¼ inch
        • Maximum flow: 80 L/min
        • Maximum pressure: 300 bar
        • Maximum tank line back pressure: 140 bar
        • Operating Voltage: 24VDC
      • 4/3-way double solenoid valve (PABT blocked)
        • Valve size: ¼ inch
        • Maximum flow: 80 L/min
        • Maximum pressure: 300 bar
        • Operating Voltage: 24VDC
      • 4/3-way double solenoid valve (ABT)
        • Valve size: ¼ inch
        • Maximum flow: 80 L/min
        • Maximum pressure: 300 bar
        • Operating Voltage: 24VDC
      • 4/3-way double solenoid valve (PT)
        • Valve size: ¼ inch
        • Maximum flow: 80 L/min
        • Maximum pressure: 300 bar
        • Operating Voltage: 24VDC
    • More electro-hydraulic components can be customized optionally and supplied upon the client’s demand.
  • PLC kit (MHP - 003.05.4):
    • A PLC kit can be added optionally to the system enabling trainees to control the carried-out experiments using PLC system instead of PID.
      • SIMATIC S7-1200, CPU 1214C
      • 14 Digital Inputs
      • 10 Digital Outputs
      • 2 Analog output
  • Required for operation (Not Included):
    • Laboratory PC
    • Software