We Make The Difference
Pneumatics & Electro Pneumatics Training System
(MHP-004)

1.Control Panel , 2.Operation Panel , 3.Air compressor , 4.Drawers Unit , 5.Aluminum grooved panel, 6.Expirmental Component , 7.Air Manifold

  • Understanding the usage of Relays in Pneumatic circuits.
  • Understanding the usage of timers in Pneumatic circuits.
  • Understanding the usage of selectors in Pneumatic circuits.
  • Understanding the usage of push button in Pneumatic circuits.
  • The trainer can also perform the following experiments based on the options selected.
  • Pneumatic and electro-pneumatic training system (MHP - 004)
    • Main frame (MHP - 004.01)
    • Pneumatic unit (MHP - 004.02)
    • Control panel (MHP - 004.03)
    • Experimental Main kit (MHP - 004.04)
  • Hard copy user manual
  • Optional kits (MHP - 004.05)
    • Pneumatics components kit (MHP - 004.05.1)
    • Electro- Pneumatics components kit (MHP - 004.05.2)
    • PLC kit (MHP - 004.05.3)
  • Digital content (BI-01)

The pneumatic & electro-pneumatic training system ( MHP-004) is designed to provide a practical training on a wide range of pneumatic & electro-pneumatic circuits used in most common industrial applications. The training system is equipped with a large number of components to enhance students’ skills on constructing circuits and reading the related schemes and drawings. Using this training system enables students to learn how to integrate different components in the circuit as well as to carry out the wiring of various electrical components to operate the circuit.

                                     
  • The trainer consists of a main frame, control panel, and a main experimental kit.
  • It also has four optional kits (Not Included), where you can choose from to constructing and control different pneumatic & electro-pneumatic circuits 
  • The modules are interchangeable to provide trainees the ability of mixing and matching them based on the experiments to be carried out.
  • Main Frame (MHP-004.1)
    • The main frame mainly comprises a mobile double-sided chassis, operation panel, pneumatic system, and drawers’ unit.
    • The mobile double-sided chassis is made of aluminum profile with central grooved plate on each side for components fixation.
    • The drawers’ unit creates a space-saving storage for a variety of workpieces.
    • The trainer is supplied with a holder for cables on both right and left sides of the trainer.
    • Operation Panel
      • The operation panel of the system is found on the upper side of the training system.
      • This operation panel includes main trainer ON/OFF switch, power supply indication LED, emergency button, air compressor ON/OFF switch, main circuit breaker for protection, and overload indication LED
  • Pneumatic system is applied to the system through a provided air compressor and air reservoir at the lower cabin of the trainer.
  • The unit is supplied with air manifold to distribute air at the various parts of the pneumatic circuits.
  • Technical Data
    • Air compressor
      • Capacity: 50 L
      • Pressure: 8 bar
    • Compressor silencer
    • Air-distributor
  • Each side of the educational unit is equipped with a control panel that includes different modules for classic control components, power supplies, indication lamps and digital displays.
  • The control panel is located at the upper part of the trainer and it consists of 8 different modules as following:
    • Push buttons module
      • The push buttons are used to control the opening and the closing solenoid valves.
      • Input voltage: 220 VAC / 24 VDC
    • » Selectors module
      • The Selectors are used to control the opening and the closing solenoid valves.
      • Input voltage: 220 VAC / 24 VDC
    • Relays module
      • Relays are used to control solenoids by latching.
      • Input voltage: 24 VDC
    • Digital counter
      • The digital counter is provided to count the times of process repetition.
      • High-speed response
      • High display accuracy: ±0.3%
      •  24-48VDC
      • Time: 20 ms
    • Timer module
      • Timers are used to control timing of the processes by controlling valves solenoids operation timing.
      • 24-48VDC
      • Delay time: 1 – 99 sec
    • LEDs module
      • LEDs are used as indications of the components’ operation and as alarms when a failure occurs.
      • Input voltage: 24 VDC
    • Buzzer module
      • Buzzers are used as indications of the components’ operation and as alarms when a failure occurs.
      • Input voltage: 24 VDC
    • Power supply
      • Two lines of 24V outputs used to supply the control panel units.
      • Input voltage: 85 – 265 V AC (47 –63 Hz).
      • Output voltage: 24 V DC, short-circuit-proof.
      • Output current: max. 5 A.
  • Different cylinders are provided in the system such as:
    • Single Acting Cylinder
      • Max. pressure: 10 bar
      • Stroke: 40 mm – 50 mm
    • Double Acting Cylinder
      • Max. pressure: 10 bar
      • Stroke: 100 mm – 120 mm
    • Analog pressure sensor
      • Operating Voltage: 24VDC
      • Operation Range: 0 - 10 bar
    • Inductive sensor
      • Operating Voltage: 24vdc
      • Output: PNP
      • Sensitivity: 18mm
    • Capacitive sensor
      • Operating Voltage: 24vdc
      • Output: PNP
      • Sensitivity: 18mm
    • Optical sensor
      • 25V, DC
    • Electrical limit switch left actuated with roller
      • Power consumption: 6A, 250V, AC
      • Power consumption: 0.8A, 125V, DC
    • Electrical limit switch right actuated with roller
      • Power consumption: 6A, 250V, AC
      • Power consumption: 0.8A, 125V, DC
      • More sensors can be customized optionally and supplied upon the client’s demand.
  • Pneumatic Experimental Kit (MHP-004.05.1)
    • Different Pneumatic modules are provided in the system such as cylinders, valves, and gauges.
    • The pneumatic experimental kit comprises the following modules
      • Pressure regulating valve
        • Pressure range: 1.5 – 8 bar
      • One-way flow control valve
        • Max pressure: 10 bars
        • Operating temperature: -5°C +70°C
        • Capacity: 0 – 120 l/min
      • Quick exhaust valve
        • Max pressure: 10 bars
        • Operating temperature: -5°C+70°C
      • Pressure gauge
        • pressure range: 0 – 12 bar
      • 3/2-way pushbutton valve (NO)
        • 2 position valves
        • Max pressure: 10 bars
        • Operating temperature: -5°C +70°C
      • 3/2-way pushbutton valve (NC)
        • 2 position valves
        • Max pressure: 10 bars
        • Operating temperature: -5°C +70°C
      • 5/2-way selector switch valve
        • Control Mechanism: Twist Selector
        • Number of Ports: 5/2
        • Maximum Operating Pressure: 10 bar
        • Operating temperature: -5°C +70°C
      • 3/2-way selector switch valve (NC)
        • Control Mechanism: Twist Selector
        • Number of Ports: 3/2
        • Maximum Operating Pressure: 9 bar
        • Operating temperature: -5°C+70°
      • 3/2-way selector switch valve (NO)
        • Control Mechanism: Twist Selector
        • Number of Ports: 3/2
        • Maximum Operating Pressure: 9 bar
        • Operating temperature: -5°C+70°
      • 3/2-way valve, pneumatically actuated on one side
        • Operating pressure: 2.5 to 10 bars
        • Operating temperature: -5°C +70°C
      • 5/2-way pneumatic valve, pneumatically actuated, one side:
        • Operating pressure: 2.5 to 10 bars
        • Operating temperature: -5°C +70°C
      • 3/2-way air-act, spring -return valve (N/C)
        • Max pressure: 10 bars
        • Operating temperature: -5°C +70°C
      • 5/2-way air-act, spring return valve
        • Max pressure: 10 bars
        • Operating temperature: -5°C +70°C
      • 5/2-way air-act, air return valve
        • Max pressure: 10 bars
        • Operating temperature: -5°C +70°C
      • 5/3-way air-act valve
        • Max pressure: 10 bars
        • Operating temperature: -5°C +70°C
      • 3/2-way limit switch valve (N/C)
        • Max pressure: 10 bars
        • Operating temperature: -5°C +70°C
      • 3/2-way idle return limit switch valve
        (N/O)
        • Max pressure: 10 bars
        • Operating temperature: -5°C +70°C
      • AND valve
        • Pressure range: 1 – 10 bar
      • OR valve
        • Pressure range: 1 – 10 bar
      •  Air check valve
        • Max pressure: 10 bars
      • More pneumatic components can be customized optionally and supplied upon the client’s demand.
  • Electro-Pneumatic Experimental Kit (MHP-004.05.2)
    • Different electro-pneumatic modules are provided in the system such as cylinders, valves, and gauges.
    • The electro-pneumatic experimental kit comprises the following modules
      • One-way flow control valve
        • Max pressure: 10 bars
        • Operating temperature: -5°C +70°C
        • Capacity: 0 – 120 l/min
      • 2/2-way slide valve
        • Max pressure: 10 bars
        • Operating temperature: -5°C +50°C
      • Pilot operating check valve
        • Max pressure: 10 bars
        • Operating temperature: -5°C +50°C
      • 3/2-way single solenoid valve (NC)
        • Operating pressure: 2.5 to 10 bars
        • Operating temperature: -5°C +50°C
      • 3/2-way single solenoid valve (NO)
        • Operating pressure: 2.5 to 10 bars
        • Operating temperature: -5°C +50°C
      • 5/2-way single solenoid valve
        • Operating pressure: 2.5 to 10 bars
        • Operating temperature: -5°C +50°C
      • 5/2-way double solenoid valve» Operating pressure: 2 to 10 bars
        • Operating temperature: -5°C +50°C
      • 5/3-way solenoid valve
        • Operating pressure: 2.5 to 10 bars
        • Operating temperature: -5°C +50°C
      • 2/2-way single solenoid valve
        • Operating pressure: 2.5 to 10 bars
        • Operating temperature: -5°C +50°C
      • More electro-pneumatic components can be customized optionally and supplied upon the client’s demand.
  • PLC kit (MHP-004.05.3):
    • A PLC kit can be added optionally to the system enabling trainees to control the carried-out experiments using PLC system instead of PID.
      • SIMATIC S7-1200, CPU 1214C
      • 14 Digital Inputs
      • 10 Digital Outputs
      • 2 Analog output
      • Required for operation (Not Included):
        • Laboratory PC
        • Software