Hydraulics & Electro-Hydraulics Training System
(MHP102)

1.Aluminum grooved panel, 2.Control panel, 3.Operation panel, 4.Drawers unit, 5.Hydraulic unit, 6.Hose holder, 7.Oil Distribution Manifold.

  • Understanding the usage of Relays in hydraulic circuits.
  • Understanding the usage of timers in hydraulic circuits.
  • Understanding the usage of selectors in hydraulic circuits.
  • Understanding the usage of push button in hydraulic circuits.
  • The trainer can also perform more experiments based on the options selected.
  • Hydraulics & Electro- Hydraulics training system (MHP102)
    • Main Frame (MHP102.01)
    • Hydraulic Unit (MHP102.02)
    • Control Panel (MHP102.03)
    • Experimental Main Kit (MHP102.04)
  • Hard copy user manual
  • Optional Kits (MHP102.05)
    • Additional Hydraulic Unit (MHP102.05.01)
    • Hydraulics Kit (MHP102.05.02)
    • Electro-Hydraulic Kit (MHP102.05.03)
    • PLC unit (MHP102.05.04)
  • Digital content (BI01)

Hydraulics & electro-hydraulics training system is designed to provide a practical training on a wide range of hydraulic & electrohydraulic circuits used in most common industrial applications. The training system is equipped with a large number of hydraulic & electrohydraulic components to enhance the students’ skills on constructing circuits and reading drawings. Using the training system, students will learn how to integrate different components in the circuit and to do the wiring to electrical components to bring the circuit into operation.

  • The trainer consists of a main frame, control panel, experimental Main kit.
  • It also has six optional kits (Not Included), where you can choose from to constructing and control different hydraulic & electro-hydraulic circuits.
  • The modules are interchangeable to provide trainees the ability of mixing and matching them based on the experiments to be carried out.
  • Main Frame (MHP102.01)
    • The main frame mainly comprises a mobile double-sided chassis, operation panel, hydraulic unit, and drawers’ unit.
    • The mobile double-sided chassis is made of aluminum profile with central grooved plate on each side for components fixation. 
    • The drawers’ unit creates a space-saving storage for a variety of workpieces.
    • The trainer is supplied with a holder for cables and hoses on both right and left sides of the trainer.
    • There are 4 distributors fixed to the horizontal part of the trainer, two of them are used to direct the oil from the pump to the hydraulic system, and the others are used to direct the return oil to the tank.
    • Oil Drip Pan:
      • Below the grooved plate there is a stainless-steel sheet with press punching holes in it works as oil drip pan used to protect the tabletop and keeps the system clean.
    • Operation Panel:
      • The operation panel of the system is found on the upper side of the training system.
      • This operation panel includes main circuit breaker, power LED to indicate the electricity that is supplied to the unit, main ON/ OFF switch to operate the educational unit.
  • The hydraulic unit includes pump, one motor, gauges, level indicator, hydraulic valve, drain valve, tank, and all connection and hoses required for operation.
  • Technical Data:
    • Hydraulic motor with two-way directional operation
    • Hydraulic power unit pump
      • Minimum power: 1.5 kw
      • Flow rate: 3 l/min
      • Max pressure: 140 bar
  • Each side of the educational unit is equipped with a control panel that includes different modules for classic control components, power supplies, indication lamps and digital displays.
  • The control panel is located at the upper part of the trainer and it consists of 8 different modules as following:
    • Push buttons module
      • The push buttons are used to control the opening and the closing solenoid valves.
      • Input voltage: 220 VAC / 24 VDC
    • Selectors module
      • The Selectors are used to control opening and closing solenoid valves.
      • Input voltage: 220 VAC / 24 VDC
    • Relays module
      • Relays are used to control solenoids by latching.
      • Input voltage: 24 VDC
    • Digital counter
      • The digital counter is provided to count the times of process repetition.
      • High-speed response
      • High display accuracy: ±0.3%
      • Input voltage: 24 VDC
    • Timer module
      • Timers are used to control timing of the processes by controlling valves solenoids operation timing.
      • Input voltage: 24 VDC
    • LEDs module
      • LEDs are used as indications of the components’ operation and as alarms when a failure occurs.
      • Input voltage: 24 VDC
    • Buzzer module
      • Buzzers are used as indications of the components’ operation and as alarms when a failure occurs.
      • Input voltage: 24 VDC
    • Power supply
      • Two lines of 24V outputs used to supply the control panel units.
      • Input voltage: 85 – 265 V AC (47-63Hz).
      • Output voltage: 24 V DC, short-circuit-proof.
      • Output current: max. 5 A.
  • Using the electrical components in the upper control panel; trainees will be able to perform different circuits and take measurements.
  • Different cylinders are provided in the system such as:
    • Single Acting Cylinder
      • Maximum pressure: 100 bar
    • Double Acting Cylinder
      • Maximum pressure: 100 bar
      • Cylinder stroke: ≥200 mm
    • Directly operated Pressure relief valve
      • Working pressure: 140 bar
    • One-Way Flow Control Valve
      • Working pressure: 140 bar
    • Pressure gauge with distributer accumulator
      • Pressure range: 0-160 bar
    • Pressure remover
    • Hydraulic hoses
      • 1 m / 1.5 m /2 m
    • Check valve
      • Pressure: 140 bar
    • Check valve pilot actuated
      • Pressure: 140 bar
    • Throttle Valve
      • Pressure: 140 bar
      • Weight: 9kg
    • Limit switch, electrical, left actuated
      • Contacts: 1NC, 1NO
    • Limit switch, electrical, right actuated
      • Contacts: 1NC, 1NO
    • Inductive sensor
      • Operating Voltage: 24vdc
      • Output: PNP
      • Sensitivity: 8mm
    • Capacitive sensor
      • Operating Voltage: 24vdc
      • Output: PNP
      • Sensitivity: 8mm
    • Optical sensor
      • Operating Voltage: 24vdc
      • Output: PNP
      • Adjustable sensitivity
    • Temperature sensor
      • Thermocouple type k
    • Pressure sensor
      • Operating Voltage: 24VDC
      • Operation Range: 0 - 160 bar
    • Pressure switch, electronic
      • Max pressure: 140 bar
    • Meters Module
      • Pressure display
        • Operating Voltage: 100-240 VAC, 50/60 HZ
      • Temperature display
        • Operating Voltage: 100-240 VAC, 50/60 HZ
        • Input: Thermocouple k-Type
  • Additional hydraulic Unit (MHP102.05.01)
    • The hydraulic unit includes pump, one motor, gauges, level indicator, hydraulic valve, drain valve, tank, and all connection and hoses required for operation.
    • Hydraulic motor with two-way directional operation
    • Hydraulic power unit pump
      • Minimum power: 1.5 kw
      • Flow rate: 3 l/min
      • Max pressure drop: 140 bar
  • The hydraulics Kit (MHP102.05.02)
    • Different hydraulics modules are provided in the system such as cylinders, valves, and gauges.
      • Flow dividing valve.
      • One Way Flow Control Valve (Throttle Check)
        • Working pressure: 140 bar
      • Pressure relief valve
        • Working pressure: 140 bar
      • Counter balancing valve
        • Max. pressure: 140 bar
      • Shut-off valve
        • Working pressure: 140 bar
      • 3/2-way hand lever valve
        • Max. flow: 50 L/min
        • Max. working pressure: 140 bar
      • 4/2-way hand lever valve
        • Max. flow: 50 L/min
        • Max. working pressure: 140 bar
      • 4/3-way hand lever valve (ABT)
        • Max. flow: 50 L/min
        • Max. working pressure: 140 bar
      • 4/3-way hand lever valve (PT)
        • Max. flow: 50 L/min
        • Max. working pressure: 70 bar
        • Back pressure allowed: 20 bar
      • Pressure sequence valve
    • More hydraulic components can be customized optionally and supplied upon the client’s demand.
  • Electro-Hydraulic Kit (MHP102.05.03)
    • Different Electro-Hydraulic modules are provided in the system such as cylinders, valves, and gauges.
    • The kit has a wide variety of modules including:
      •  3/2-way solenoid valve
        • Maximum flow: 50 L/min
        • Maximum pressure: 140 bar
        • Operating Voltage: 24VDC
      • 4/2-way single solenoid valve
        • Maximum flow: 50 L/min
        • Maximum pressure: 140 bar
        • Operating Voltage: 24VDC
      • 4/2-way double solenoid valve
        • Maximum flow: 50 L/min
        • Maximum pressure: 140 bar
        • Operating Voltage: 24VDC
      • 4/3-way double solenoid valve (PABT blocked)
        • Maximum flow: 50 L/min
        • Maximum pressure: 140 bar
        • Operating Voltage: 24VDC
      • 4/3-way double solenoid valve (ABT)
        • Maximum flow: 50 L/min
        • Maximum pressure: 140 bar
        • Operating Voltage: 24VDC
      • 4/3-way double solenoid valve (PT)
        • Valve size: ¼ inch
        • Maximum flow: 50 L/min
        • Maximum pressure: 140 bar
        • Operating Voltage: 24VDC
    • More electro-hydraulic components can be customized optionally and supplied upon the client’s demand.
  • PLC kit (MHP102.05.04)
    • A PLC kit can be added optionally to the system enabling trainees to control the carried-out experiments using PLC system instead of PID.
      • SIMATIC S7-1200, CPU 1214C
      • 14 Digital Inputs
      • 10 Digital Outputs
      • 2 Analog input 
    • Required for operation (Not Included):
      • Laboratory PC
      • Software