Maintenance & Calibration Training System
(MS - 015)
  • Familiarization with the components of the control loop
  • Understanding the transmission behavior of electronic and pneumatic control loop components
  • Calibration of electrical and pneumatic control loop components
  • Calibration of manometers
  • Familiarization with the mode of operation of control loop components: transducers, actuators and controllers
  • Learning about the operation of different signals:
    • 1) Pneumatic Signal
    • 2) Electrical Signal
  • Studying of the inter connection of control loop components
  • Learning about the operation of controller
  • Learning about the operation characteristics of pneumatic control valve
  • Learning about the operation of electro pneumatic positioner
  • Learning about the calibration of differential pressure transmitter In conjuction with optional electric and pneumatic components the trainee will be able to study and calibrate more instrumentation for more understanding of the system concept and application.
  • Pressure regulator: 0 ~ 1,6bar.
  • Pressure regulator: 0 ~ 6bar.
  • Height-adjustable tank: 0 ~ 1000mm head.
  • Controller:
    • Output: 4 ~ 20mA.
    • Input: 4 ~ 20mA.
  • • 2 DC voltage sources: 24VDC.
  • Maintenance & calibration training system - (MS - 015)
  • Differential pressure transmitter
  • Pneumatic control valve with electro-pneumatic positioner
  • Hard copy user manual
  • Tool kit
  • Electric Pressure transmitter
  • Electric differential pressure transmitter
  • Current-to-pressure converter
  • Bourdon tube pressure gauge
  • Diaphragm pressure gauge
  • Thermocouple type K and calibrator
  • Electric control valve
  • Electric controller
  • Digital content (BI-01)

Maintenance and calibration training system aims at providing the required knowledge about the definition of “control loop”. Control loop consists of all physical components and control functions needed to adjust or maintain the value of a measured process variable (PV) to a desired value, or setpoint (SP) including: primary element/sensor, transducer & transmitter, signals, controller & actuator. The system focuses on the transmission process of both pneumatic and electrical signals generated in transducers (electrical) and control valves (pneumatic) control loop elements in addition to the calibration & testing of different corresponding electrical and pneumatic components.

                                     
  • System can demonstrate the transmission behavior of electrical and pneumatic signals in the control loop components including transducers and control valves.
  • The system is provided with different sensors, transducer /transmitter, controllers & actuators to constitute a complete control loop.
  • Since there are two types of signals in industrial automation, the training system is provided with components to generate and test both types.
  • System is provided with two pressure regulators with manometers to create pneumatic signals and calibrate manometers at high pressure.
  • The pneumatic output signals from control loop components can be measured using two precision manometers.
  • Low pressures are generated for manometer calibration using a height-adjustable tank with scale.
  • Electrical and pneumatic signals can be generated to effect actuation of the individual control loop components.
  • The trainer is provided with a precision measuring technique that permits recording the output signals from the control loop components.
  • The pressure regulators can also be used to calibrate at higher pressures.
  • Auxiliary power sources for components that require an electrical supply are provided at the form of DC voltage sources.
  • Direct current signals can be sent and measured with two controllers.
  • Two precision manometers are used to measure of pneumatic output signals from control loop components.