Machinery Diagnostic Training System
(MV - 005)
  • Vibration measuring methods
  • Speed effects and Shafts layout
  • Measurement of shaft and bearing vibrations
  • Balancing of shafts
  • Motor and coupling Alignment Experiments
  • Study of vibration signals
  • Unbalance vibrations and field balancing Measurement of rigid rotors in different planes
  • Influence of alignment errors
  • Study Change in characteristic vibration behavior
  • Effect of belt tension, speed on vibration behavior.
  • Effect of pulleys running untrue, and off-track running
  • Effect of slip on vibration running spectrum
  • Experiment the Alignment of the elastic rotor
  • Cracks detection in rotating shafts
  • Study the effect of damage to outer race, inner race or roller body, on the spectrum using Vibration analyzer.
  • Effect of the lubricant on the vibration spectrum
  • Identification of coupling faults from the vibration signal load
  • Study the effect of gear rim hardness on claw couplings
  • Test and Comparison of curved teeth, pin, flange and claw couplings
  • Study the different between fault-free and damaged belts
  • Study gear damage from vibration behavior
  • Damage detection
  • Effect of center distance and of backlash
  • Effect of bearing clearance and shock impact
  • Testing cavitation in a centrifugal pump by 3 methods
  • Experiment the operational vibrations of a centrifugal pump
  • Apply Vibration measurement on fans and study the effect of dynamic imbalance
  • Study the effect of the gap on electromagnetic losses and efficiency
  • Drive Motor
    • Power: 0.5 hp
    • RPM: 3000
  • 2 Unbalanced Flywheel
    • Diameter: 150mm
  • Shafts
    • Diameter: 20mm
    • Length: 300mm, 500mm
  • Motor Of Electromechanical Kit
    • power: 0.5hp
    • RPM: 3000
  • Bearing Kit
    • inside diameter: 20mm
    • outside diameter: 47mm
    • width: 14mm
  • Pump Kit
    • power: 1hp
  • Manometer
    • delivery side: 0…4bar
    • intake side: -1…1,5bar
  • Vibration Kit
    • aluminum fan rotor
    • 3 blades
    • 5 blades
    • 7 blades
    • Ø 204mm
  • Machinery Diagnostic Training System (MV - 005)
  • Hard copy user manual
  • Bedo Software
  • Laboratory PC

The machinery diagnostic training system is an educational unit used to simulate certain types of damage and investigate its effects on the vibration spectrum of the machine. The Base Unit for the trainer is designed to be the main unit for performing a wide range of diagnosing machines using sets of modular accessories.

                                     
  • The trainer provides understating the machines faults and the main working principles to avoid serious damage to machines and to carry out maintenance on time.
  • The trainer is designed for the investigation of the type and size of the machine vibrations and their effect on the rotating machinery system.
  • the trainers is provided with transparent protective cover to protect the user.
  • The base unit allows various experiments for vibration measuring including measurement of vibration displacement, velocity and acceleration in the time/frequency range.
  • It also allows practicing the field balancing of rigid rotors and alignment of shafts.
  • The unit consists mainly of three parts, the mechanical part, monitoring system and diagnostic software.
  • The base unit includes mainly the mechanical elements such as: clutch, bearing blocks, shaft with rotors and a rigid base plate.
  • The large aluminum base plate contains locating slots which allows quick, flexible and precise assembly of the system components
  • the trainer has foam inlay for storing the modules and components
  • The motor base plate is mounted on a carriage which enables the motor to be aligned.
  • The digital displays provide an accurate reading of power output and speed that are measured.
  • The drive motor with frequency converter for continuous adjustment of the speed.
  • The trainer is provided with computerized vibration analyzer to measure and evaluate all experiments
  • The control unit includes ON/OFF main power switch and emergency switch