Industrial Mechatronics Trainer
(RM -015)
  • Separating a workpiece from a magazine
  • Feeding separated workpiece to a process.
  • Sensor integration in detecting a workpiece characteristics.
  • actuating a swivel gripper using rotary vane actuator Analog thickness measuring of work pieces by data transfer to a PLC
  • Sorting workpieces of different materials into different chutes
  • Programming an industrial process using PLC unit.
  • Demonstrating the operation and function of each valve , switch , cylinder & sensor in the system.
  1. Loading Station Code: (RM-015.1)
    • Sensors: 2 reed switch
      • 1 Onaway light barrier
      • 1 Micro switch
      • 1 Optic sensor
      • 1 Inductive sensor
    • Actors: 1 5/2 directional valve
    • Compressed air: 5 to 6 bar
  2. Transport station Code: (RM-015.2)
    • Sensor: 2 Reed switch
      • Actors: 1x5/2 directional valve,
      • 1x5/3 vacuum valve
    • Compressed Air: 5 to 6 bar
    • Swivel gripper
  3. Measuring station Code: (RM-015.3)
    • Sensors: 4 Reed switch
      • 1xAnalog transmitter
      • Actors: 1 5/2 directional valve.
      • 1x5/3 directional valve
    • Compressed Air: 5 to 6 bar
  4.  Sorting Station Code: (RM-015.4)
    • Sensors: 3 Micro switch
      • 1x One-way light barrier
      • 1x Reed switch
    • Actors: 1 5/2 directional valve.
    • Dc motor 24V + optical encoder
    • Compressed Air: 5 to 6 bar
  • Industrial mechatronics trainer - (RM - 015)
    • Loading Station (RM-015.1)
    • Transport Station (RM-015.2)
    • Measuring Station (RM-015.3)
    • Sorting Station (RM-015.4)
  • BEDO Software
  • Set of Workpieces
  • Hard copy user manual
  • Laboratory PC
  • Compressor

Industrial mechatronic trainer represents a complete structured automated industrial process including loading- transport – measuring and sorting. System process is divided into four stations which represnts four stages of a production process . Stations are connected together using linking plates and controlled using PLC. The trainer aims at teaching programming, operation, maintenance, and troubleshooting of a particular industrial production system at various complexity levels.

                                     
  • Loading Station Code : CT-015.1
    • Workpieces are loaded from a magazine and placed in a deposit location. A one-way light barrier checks the magazine's fill level, and a micro switch checks the work piece on the deposit place.
    • An Inductive sensor i s used to determine the material characteristics of the work piece.
    • Every single work piece is moved out of the down magazine using a double-acting pneumatic cylinder.
    • An optical sensor is used to check the color of the workpiece.
    • Contactless sensors maintain the cylinder Piston΄s end positions.
    • An electronic 5/2-directional valve is used to control the cylinder.
    • The station is fully constructed, wired, and
    • tested when it is delivered.
  • Transport Station Code : CT-015.2
    • The workpieces are being transported between two modules with defined places using the swivel gripper.
    • Swivel gripper is actuated by a rotary actuator
    • The rotary vane actuator has a 180 step-less adjustment range
    • A vacuum gripper is used for holding the workpiece while transporting it between modules
    • The position of the cylinder pistons is monitored using a contactless sensor.
    • The station is fully constructed, wired, and tested when it is delivered.
  • Measuring Station Code : CT-015.3
    • A hoisting device transports workpieces to a measuring system.
    • An analog transmitter is used to measure the workpiece thickness.
    • The work item can be transported to the next station via a gripper while in an inclined position.
    • The cylinder's end positions are checked using contactless sensors.
    • The station is fully constructed, wired, and tested when it is delivered.
  • Sorting Station Code : CT-015.4
    • Workpieces are transported through three chutes using a linear system
    • The workpieces are transported onto the chutes using a pneumatic output device based on their materials.
    • The fill level of the chutes is controlled using a light barrier.
    • The position of the shuttle is controlled using an optical encoder.
    • Sensors monitor the shuttles final positions.
    • The station is fully constructed, wired, and tested when it is delivered.