Steam Boiler Protection & Control Training Unit
(SM104)

1. Water level monitoring. 2. Burner. 3. Steam boiler model. 4. Supply tank. 5. Switch cabinet. 6. Switch box for fault circuit. 7. Pressure measurement equipment

  • Familiarization with function and operation of an oil-fired steam burner
  • Familiarization with standards, technical rules, legal requirements and regulations for an oil-fired steam burner
  • Recognition of the hazards resulting from negligence of safety precautions when dealing with an oil-fired steam burner
  • Observation of different safety devices used in the system.
  • Experimenting with different fault circuits including:
  • Pressure switch and safety limiter
  • Feed water and level regulation system
  • High and low water safety limiter
  • Burner with flame detection system
  • Boiler capacity: 120L
  • Supply tank capacity: 160L
  • Pump
    • Power consumption: 30…80W
    • Max. Flow rate: 69L/min
    • Max. Head: 5m
  • Pressure switch: 0,5…7bar
  • Pressure limiter: 0,5…7bar
  • Safety valve: 7bar
  • Measuring Ranges
    • Pressure: 0…7bar
    • Level: 0…100%
  • Steam Boiler Protection & Control Training Unit (SM104)
  • BEDO Software
  • Hard copy user manual

A Standalone educational unit designed to replicate the functionality of a steam boiler. Its primary objective is to provide a comprehensive demonstration of the operating principles and response behavior of a safety chain in accordance with legal regulations. This advanced trainer offers a realistic representation of a steam boiler, enabling trainees to gain a deep understanding of its intricate workings. By simulating various scenarios, the trainer effectively showcases how the safety chain operates and responds in compliance with applicable legal requirements. Trainees can witness firsthand the crucial interplay between safety mechanisms and regulatory guidelines, fostering a solid grasp of the boiler’s performance under different conditions.

  • The steam boiler safety and control trainer offers an array of impressive features to facilitate an immersive and informative learning experience.
  • The trainer boasts a closed water circuit comprising a supply tank, a pump, and a transparent steam boiler model with a burner.
  • This setup allows trainees to observe the inner workings of the boiler system with clarity and precision.
  • The steam boiler is equipped with industrial grade components that actively monitor and regulate crucial parameters such as water level and pressure.
  • These components, known for their practical relevance, enable trainees to gain hands-on experience with real-world systems commonly found in industrial settings.
  • The safety chain responsible for ensuring the burner's safe operation is fully functional.
  • This means that trainees can witness the safety mechanisms in action, enhancing their understanding of how the system responds to potential hazards or malfunctions.
  • The trainer goes beyond basic functionality by simulating burner operation, providing a realistic representation of its functioning.
  • This feature allows trainees to observe the interplay between the burner and safety devices, reinforcing their comprehension of the entire operational process.
  • In addition to the essential safety devices, the trainer is equipped with 15 fault circuits.
  • These circuits introduce controlled faults or malfunctions, enabling trainees to practice troubleshooting skills and develop a comprehensive understanding of potential system failures.
  • The trainer incorporates sensors to measure water level and pressure accurately.
  • These measurements are directly transmitted to a PC via USB connectivity, facilitating real-time data analysis and monitoring.
  • To facilitate data analysis and visualization, the trainer includes data acquisition software.
  • This software provides a comprehensive process schematic featuring safety components, pressure curves, and water level representation.
  • Trainees can observe these visualizations to gain insights into the system's behavior and performance under different conditions.